Double Column 5 Faced Machining Center (Linear guideway)

ALL NEW INFINITY

HSA-536EAY

Velocity / Smooth

Intelligent, High-efficiency & Excellent precision

More comprehensive functions provide you perfect solutions

One & only :


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Hartrol Premium

One of major 6 brands of self-made NC controllers Taiwan one and only Hartrol Premium controller


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Ai Technology

AI intelligent technology automatic tuning parameter maintains accuracy


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Angular head four pull bolt design

33% higher anti-cutting torque than the peers


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Z-axis four linear guideways

Increase by 30% in load capacity compared with peers with 2 linear guideways


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Automatic head changing speed

leading the peers


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Slant beam streamlined design

Enhances structure and cutting rigidity, which is 30 % higher than peers

Hartrol Premium

Mechanism Design

Specifications

Related models

Hartrol Premium

Continuously surpass the limits of machine through AI technology

Accuracy is not affected by environmental factors due to AI Tech application. Efficiency of machining is enhanced as factory ambient temperature remains constantly, and not affected by workpiece weight and the wear of tools. Thanks to automatic operation function, which it is similar to autopilot of Tesla.

CCD MONITOR (IP CAMERA)

Monitoring the live view inside the machine through IP CAMERA

Remote Operation via Mobile Phone

Activate the mobile application feature to immediately access various information about the machine.

AI Chip Conveyor

Save power consumption of chip conveyor motor, also remove mass chips according to the spindle current

Tool Database

With this function, tool finding time is reduced and machining efficiency is increased

ECO MODE

Turn on ECO mode, the oil cooler will turn off when idle, helping to save energy by 40%

LSN - Load setting Navi

One Button Tuning, it can eliminate vibration and improve machining accuracy

One & Only

Mechanism Design

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Z axis four linear guideways

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Automatic universal angular head

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Automated switching head compartment

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Self-made gear head 8000 RPM

HSA 5 Faced Series = High Rigidity + High Precision

Fantastic performance for various machining application

1. Z-axis four linear guideways three binding structure patented technology, two-way support provides 20% rigidity while cutting, bring you excellent performance.
2. Multiple choice of spindle e.g. self-made gear head 8000 rpm.
3. Self-made spindle, deflection within 5μm.
4. Complete angular head design package to meet wide range of processing needs.
5. Combined with automated switching head compartment and vertical and horizontal tool change system, to provide highly efficient versatile processing.

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Slant beam design

30% Structure Rigidity Enhanced

1.The new slant beam design, effectively reduces vibration, enhance accuracy and surface roughness during cutting. 2. Extra-large columns, the joint width between bottom of the column and the base increased to 1,250mm, effectively reduce overall vibration

1.The new slant beam design, effectively reduces vibration, enhance accuracy and surface roughness during cutting.
2. Extra-large columns, the joint width between bottom of the column and the base increased to 1,250mm, effectively reduce overall vibration from cutting.



High Speed: Servo Drive and Counterweight Design

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3-axes direct drive

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Z axis nitrogen counterweight system

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Ballscrew support mechanism

3-axes direct drive servo motor enhance efficiency and precision, Z axis nitrogen counterweight system provides cutting stability

1. 3-axes direct drive servo motor: effectively reducing the transmission backlash by more than 30%.
2. Z axis nitrogen counterweight design: reduce the operating noise of the hydraulic tank,
    reduce the oil temperature by 50%, and effectively save energy by more than 20%.
3. With Ballscrew support, it can improve screw dead weight sagging and enhance the
     positioning accuracy & life of screw.
     X axis Ballscrew support, it is standard configuration for model above 5 meters and below 4
     meters is optional configuration.
     Y axis Ballscrew support, it is standard configuration for HSA-x36 series and option for
     HSA-x23/x27/x28 series.






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The Same Level of Performance as Japanese Machines

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Face Milling

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End Milling

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Tapping

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Drilling

1. Decades of machine tool manufacturing technology, plus new developed AI technology, makes the machining accuracy/efficiency/finish almost equal to the level of Japanese machines
2. “Super Speed Cycle time” makes cutting efficiency 15% ~ 50% higher than Taiwanese peers

.Model:HSA-536EAY
.Spindle:Gear 6,000 rpm 26kw
.Cutting material:S45C

Persuasive Inspection Standard

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We guaranteed, the quality of each machine is almost zero defect

Tolerance of 3D contouring accuracy conforms to the standard:
Result of 114 spots test is approved within tolerance (± 0.02mm).

OMV (On Machine Verification): 3D Inspection is directly employed based on OMV system, which ensures each workpiece is qualified, and efficiency is enhanced to reduce time on workpiece upload/load on the tabl

Demonstrate the ultimate cutting efficiency and fantastic accuracy & smoothness of mold

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Specifications

Worktable

Worktable size

5000 x 3000

mm

Max. load (Average)

21000

kg

T slot Width x Pitch

28 x 250 (19)

mm

Travel

X axis travel

5000

mm

Y axis travel

4400

mm

Z axis travel

1000 ( 1200 )

mm

Spindle

Spindle nose taper

#50

Spindle speed (Gear)

6000 ( 8000 )

rpm

Spindle speed (Hybrid)

10000

rpm

ATC

Capacity

A: 32 ( 40 / 60 )

pcs

Tool shank

BT-50 ( CAT-50 / DIN-50 / BBT-50 )

Spindle motor

Spindle drive motor (Cont. / 30 min)

18.5 / 22 opt. 30 / 35

kw