Moving Crossbeam Moving Column Machining Center

MCW Series

MCW-12650

Intelligent, High-efficiency & Excellent precision

More comprehensive functions provide you perfect solutions

One & only :


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Hartrol Premium

One of major 6 brands of self-made NC controllers Taiwan one and only Hartrol Premium controller


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AI Technology

AI intelligent technology automatic tuning parameter maintains accuracy


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Angular head four pull bolt design

33% higher anti-cutting torque than the peers


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Years

Guideway warranty

5-Year Warranty


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Ballscrews Support

X/Y-axis Ballscrews Support


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mm

X-axis twin servo motor and twin reducers

Backlash is reduced to ensures accuracy as 0.01mm

Hartrol Premium

Mechanism Design

Specifications

Related models

Hartrol Premium

Continuously surpass the limits of machine through AI technology

Accuracy is not affected by environmental factors due to AI Tech application. Efficiency of machining is enhanced as factory ambient temperature remains constantly, and not affected by workpiece weight and the wear of tools. Thanks to automatic operation function, which it is similar to autopilot of Tesla.

Remote Operation via Mobile Phone

Activate the mobile application feature to immediately access various information about the machine.

LSN - Load setting Navi

One Button Tuning, it can eliminate vibration and improve machining accuracy

CCD MONITOR (IP CAMERA)

Monitoring the live view inside the machine through IP CAMERA

M216

Suitable for processing settings on angled heads and inclined surfaces, simplifying your processing procedures

AI Chip Conveyor

Save power consumption of chip conveyor motor, also remove mass chips according to the spindle current

AFC - Automatic Feed Control (Without Hardware)

23% efficiency increased on Heavy cutting and save cost of tooling

One & Only

Mechanism Design

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Self-made Hybrid type 10,000 spindle

MCW Series = High Rigidity + High Precision

Fantastic performance for various machining application

1. Z-axis four linear guideways three binding structure patented technology, two-way support provides 20% rigidity while cutting, bring you excellent performance.

2. Multiple choices of spindle: self-made gear head 8000 rpm, i-Tech hybrid 10000 rpm spindle design.

3. High quality self-made spindle to ensure spindle run-out within 5μm.

4. Comprehensive automatic angular head options to meet the diverse machining needs: A/C axis indexing 1 degree. 

High Rigidity & Stability: Width Extension of Column Bases and W axis Features Twin Ballscrews / Servo Motors

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W-axis features twin ballscrews and twin servo motors

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Z axis nitrogen counterweight system

Optimized structure design can enhance cutting stability and dynamic precision

1. W-axis features twin ballscrews and twin servo motors: Positioning accuracy performed 0.03 mm, which is allowed for random positioning without restriction of machining area.

2. Firm columns deliver powerful cutting strength effectively: Width extension of column bases with 1250mm, which can reduce cutting vibration effectively.

3. Z axis nitrogen accumulator weight system: Reduce hydraulic tank oil temperature by 50% and save energy more than 20%.

High Efficiency:Comprehensive Angular Head and H/V Tool Magazine to Meet Various Machining Needs

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Auto head changing cabin

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Chain type tool magazine

Offer efficient and versatile machining

1. Can operate with auto universal head / 90 degree head / extension head.


2. The full automatic head changer is provided with the protective cover and independent head magazine.

3. The hydraulic cylinder is used for fast head changeover.

4. Each magazine is provided with an independent moving door that is opened only during the head changeover to prevent debris from contaminating heads.

5. Additional head magazines are also available. 

The Same Level of Performance as Japanese Machines

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1. Decades of machine tool manufacturing technology, plus new developed AI technology, makes the machining accuracy/efficiency/finish almost equal to the level of Japanese machines

2. “Super Speed Cycle time” makes cutting efficiency 15% ~ 50% higher than Taiwanese peers


.Model:MCW-12650

.Spindle:Gear 6,000 rpm spindle 26kw

.Cutting material:S45C

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Inspection standard reaches the pursuit of perfection

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We guaranteed, the quality of each machine is almost zero defect

Tolerance of 3D contouring accuracy conforms to the standard:

Result of 114 spots test is approved within tolerance (± 0.02mm).


OMV (On Machine Verification): 3D Inspection is directly employed based on OMV system, which ensures each workpiece is qualified, and efficiency is enhanced to reduce time on workpiece upload/load on the table.

Demonstrate the ultimate cutting efficiency and fantastic accuracy & smoothness of mold

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Specifications

Worktable

Worktable size

12000 x 5000

mm

Max. load (Average)

3000

kg./m^2

Travel

X axis travel

12000

mm

Y axis travel

6500

mm

Z axis travel

1000 opt. 1200 / 1400

mm

W axis travel

1800 opt. 2100

mm

Spindle

Spindle nose taper

#50

Spindle speed (Gear)

6000 / 8000

rpm

Spindle speed (Hybrid)

10000

rpm

ATC

Capacity

A: 40 ( 62 )

pcs

Tool shank

BT-50 ( CAT50 / DIN / BBT50 )

Spindle motor

Spindle drive motor (Cont. / 30 min)

18.5 / 22 opt. 30 / 35

kw