Double Column 5 Faced Machining Center (Linear guideway)

ALL NEW INFINITY

HSA-546AAC

Velocity / Smooth

Intelligent, High-efficiency & Excellent precision

More comprehensive functions provide you perfect solutions

One & only :


0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9

Hartrol Premium

One of major 6 brands of self-made NC controllers Taiwan one and only Hartrol Premium controller


0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9
%

Ai Technology

AI intelligent technology automatic tuning parameter maintains accuracy


0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9
%

Angular head four pull bolt design

33% higher anti-cutting torque than the peers


0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9
%

Z-axis four linear guideways

Increase by 30% in load capacity compared with peers with 2 linear guideways


0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9

Automatic head changing speed

leading the peers


0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9
Sets

ACC Multi-Head Storage

The machine supports automatic universal head, automatic 90° angle head, and automatic extension head, providing flexible machining configurations for various machining applications.

Hartrol Premium

Mechanism Design

Specifications

Related models

Hartrol Premium

透過AI技術不斷超越機器的極限

AI技術的運用,使精度不受環境因素影響,只要常溫廠房即可坐到高精度的加工,而且加工效率不受工件重量以及刀具磨耗影響,只要搭仔自動駕駛功能,如同Tesla 汽車自動駕駛功能,可達到機器加工自動化

CCD監視

主動異警通報

智慧注油

刀具資料庫

自動進給率控制

One & Only

Mechanism Design

test

Z axis four linear guideways

test

Automatic universal angular head

test

Automated switching head compartment

test

Self-made gear head 8000 RPM

test

ACC multi-head storage

HSA 5 Faced Series = High Rigidity + High Precision

Fantastic performance for various machining application

1. Z-axis four linear guideways three binding structure patented technology, two-way support provides 20% rigidity while cutting, bring you excellent performance.
2. Multiple choice of spindle e.g. self-made gear head 8000 rpm.
3. Self-made spindle, deflection within 5μm.
4. AAC multi-head magazine:

The AAC multi-head magazine supports 3–5 head stations and features protective covers with independent storage for angle heads, ensuring safe storage and effective protection of precision attachments.
5. The system integrates an automatic head exchange mechanism with a vertical and horizontal tool-changing system. Each storage station is equipped with an independent movable door that opens only during head exchange, effectively preventing chip contamination and maintaining a clean storage environment.

test

Slant beam design

30% Structure Rigidity Enhanced

1.The new slant beam design, effectively reduces vibration, enhance accuracy and surface roughness during cutting. 2. Extra-large columns, the joint width between bottom of the column and the base increased to 1,250mm, effectively reduce overall vibration

1.The new slant beam design, effectively reduces vibration, enhance accuracy and surface roughness during cutting.
2. Extra-large columns, the joint width between bottom of the column and the base increased to 1,250mm, effectively reduce overall vibration from cutting.



High Speed: Servo Drive and Counterweight Design

test

3-axes direct drive

test

Z axis nitrogen counterweight system

test

Ballscrew support mechanism

3-axes direct drive servo motor enhance efficiency and precision, Z axis nitrogen counterweight system provides cutting stability

1. 3-axes direct drive servo motor: effectively reducing the transmission backlash by more than 30%.
2. Z axis nitrogen counterweight design: reduce the operating noise of the hydraulic tank,
    reduce the oil temperature by 50%, and effectively save energy by more than 20%.
3. With Ballscrew support, it can improve screw dead weight sagging and enhance the
     positioning accuracy & life of screw.
     X axis Ballscrew support, it is standard configuration for model above 5 meters and below 4
     meters is optional configuration.
     Y axis Ballscrew support, it is standard configuration for HSA-x36 series and option for
     HSA-x23/x27/x28 series.






test

The Same Level of Performance as Japanese Machines

test

Face Milling

test

End Milling

test

Tapping

test

Drilling

1. Decades of machine tool manufacturing technology, plus new developed AI technology, makes the machining accuracy/efficiency/finish almost equal to the level of Japanese machines
2. “Super Speed Cycle time” makes cutting efficiency 15% ~ 50% higher than Taiwanese peers

.Model:HSA-546AAC
.Spindle:Gear 6,000 rpm 26kw
.Cutting material:S45C

Persuasive Inspection Standard

test

test

test

We guaranteed, the quality of each machine is almost zero defect

Tolerance of 3D contouring accuracy conforms to the standard:
Result of 114 spots test is approved within tolerance (± 0.02mm).

OMV (On Machine Verification): 3D Inspection is directly employed based on OMV system, which ensures each workpiece is qualified, and efficiency is enhanced to reduce time on workpiece upload/load on the tabl

Demonstrate the ultimate cutting efficiency and fantastic accuracy & smoothness of mold

test

test

test

Specifications

Worktable

Worktable size

5000 x 3000

mm

Max. load (Average)

21000

kg

Travel

X axis travel

5000

mm

Y axis travel

4600

mm

Z axis travel

1000 ( 1200 )

mm

Spindle

Spindle nose taper

#50

Spindle speed (Gear)

6000 ( 8000 )

rpm

Spindle speed (Hybrid)

10000

rpm

ATC

Capacity

A : 32 ( 40 / 60 )

pcs

Tool shank

BT-50 ( CAT-50 / DIN50 / BBT-50 )

Spindle motor

Spindle drive motor (Cont. / 30 min)

18.5 / 22 opt. 30 / 35

kw