Home
High Speed Machining Center

TGV model

BACK Back

High speed machining center

TGV

TGV-106

Velocity / Smooth / MGPS

High speed AI machining center

High efficiency machining for various application

One & only :


0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9

Hartrol Premium

One of Major 6 Brands of Self-Made NC Controllers Taiwan One and Only Hartrol Premium Controller


0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9
%

AI Technology

AI intelligent technology Automatic tuning parameter maintains accuracy


0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9
μm

MGPS

MGPS (Micro-Grade Process and Standard) ± 5 μ Positioning Accuracy(JIS)


0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9
μm

Performance and standard on the same as Japanese machines

Roundness within 5μ


0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9
%

SSCT

30% machining efficiency better than peers.


0
1
2
3
4
5
6
7
8
9

0
1
2
3
4
5
6
7
8
9
years

Oil – air lubrication spindle

2-Year Warranty Without Operation Hours Limit per Spindle with Oil-Air Lubrication

Hartrol Premium

Mechanism Design

Specifications

Related models

Hartrol Premium

Continuously surpass the limits of machine through AI technology

The application of AI technology makes the accuracy not affected by environmental factors.
As long as the temperature remain constant inside the workshop that gives high-precision machining.
Furthermore, machining efficiency is not affected by the weight of the workpiece and the wear of the tool, as long as the automatic operation function is installed, it is similar to the automatic driving function of Tesla cars that can reach machining automation.

CCD Monitor

Alarm report

AI Lubrication

Tool Datqbase

Automatic Feed Control ( Without Hardware )

Environment thermal displacement compensation

CCD Monitor

Monitoring the live view inside the machine through IP CAMERA

Alarm Report

You won't miss any machine message with report alarm system

AI Lubrication

Save your cost up to 50%. Oil lubrication depends on your machining status.

Tool Database

Tool finding time is reduced and machining efficiency is increased.。

Automatic Feed Control (Without Hardware)

23% efficiency increased on Heavy cutting and save cost of tooling

Environment thermal displacement compensation

Reduce Environment thermal issue during machining, ensure thermal displacement within 0.03mm while temperature difference within 8℃

One & Only

Mechanism Design

test

MGPS with positioning accuracy within 8μm , repeatability accuracy within 5μm.

MGPS (Micro-Grade Process and Standard) and High Efficient Spindle

μ-grade accuracy performance, 24hrs spindle operation

1. MGPS ( Micro Grade Process and Standard ) with positioning accuracy within 8μm , repeatability accuracy within 5μm.
2. High quality self-made spindle to ensure spindle run-out within 5μm.
3. Oil-air lubrication spindle：Spindle bearing is lubricated by lubrication oil, spindle is capable of long term running.
4. Two face binding design for increasing cutting capability and machining accuracy, accuracy raised 30%.



test

One-piece base design

test

Thicker motor & bearing set

test

One piece casting: Z-aixs motor set with bearing set

Optimized structure design for stable machining

Best structure design can enhance cutting stability and dynamic precision

1. Z-axis motor set & bearing set are one piece casting to increase rigidity.

2. One piece column & crossbeam design: wall type casting + column supporter

    = better stability structure.

3. Thicker motor & bearing set: Best transmission efficiency

4. One-piece base design



    

Spindle for high speed machining & Heat symmetry

test

Cooling shaft for high speed 24,000rpm built-in spindle(opt.)

test

Thermal growth control on 3 axes(opt.)

test

Thermal symmetry and heat isolation

Maximum spindle speed 24,000rpm with heat symmetry design

1. Cooling shaft for high speed 24,000rpm built-in spindle(opt.)
     Low noise, low vibration and light/ Available with all controllers
     Thermal deformation be reduced by 50%
2. Oil-air lubrication：High efficiency cooling method to ensure machining accuracy.
3. Thermal growth control on 3 axes(opt.)
     3-axis feed system such as motor base, ballscrews, bearings and nuts are designed with cooling tunnels.
     Thermal deformation be reduced, and axis accuracy increased by 15%
4. Thermal symmetry and heat isolation
     insulation material between electric cabinet and machine column.
     Casting thermal growth can be reduced by 13%.

test

Performance and standard on the same as Japanese machines

test

Face Milling

test

End Milling

test

Tapping

test

Drilling

1. Accumulated 58 years of machine tool manufacturing technology, coupled with AI technology, makes the machining accuracy/efficiency/finish almost equal to the level of Japanese machines.
2. Super Speed Cycle time, machining efficiency higher than better than peers 15% ~50%.


．Model：TGV-106
．Spindle：DDS 15,000 rpm 11kW
．Cutting material：S45C

Inspection standard reaches the pursuit of perfection

it is guaranteed, the quality of each machine is almost zero defect

Inspection standard reaches the pursuit of perfection

test

test

test

We guaranteed, the quality of each machine is almost zero defect

Tolerance of 3D contouring accuracy conforms to the standard:
Result of 114 spots test is approved within tolerance (± 0.02mm).

OMV (On Machine Verification): 3D Inspection is directly employed based on OMV system, which ensures each workpiece is qualified, and efficiency is enhanced to reduce time on workpiece upload/load on the table.

Specifications

Worktable

Worktable size

1150 x 600

mm

Max. load (Average)

1000

kg

T-slot Width x pitch (number)

18 x 100 (5)

Travel

X-axis Travel

1000

mm

Y-axis Travel

600

mm

Z-axis Travel

510

mm

Spindle

Spindle nose tapper

#40

Spindle speed (DDS)

12000 / 15000

rpm

Spindle speed (Built-in)

15000 / 24000

rpm

ATC

Capacity

A : 24 ( 30 )

pcs

Tool shank

BT40 ( BBT / CAT / DIN / HSK A63 )

Spindle Motor

Spindle drive motor (cont/30min)

15 / 18.5 (40 % ED) opt. 18.5 / 21.5 ( S6 - 60 %)

kW

Related models

TGV-128

Linear guide

TGV-1612

Linear guide